By Asm International Handbook Committee
Covers all components of powder construction, sampling, characterization, shaping, consolidation, sintering, qc, machining, warmth treating, and PM purposes. For useful engineering info on sintering practices, device layout, P/M metallography, dimensional keep watch over, half layout, powders, binders, lubricants, and the processing, homes, and function of P/M fabrics in numerous construction applied sciences and purposes.
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Extra info for ASM Handbook: Volume 7: Powder Metal Technologies and Applications (Asm Handbook)
The turn signal indicator lever is an example of the replacement of a two-piece assembly (Fig. 5b) with a single MIM part. The lower portion of Fig. 670 oz) MIM part that replaced the assembly. The MIM material is iron with 2% Ni, sintered and then case hardened. It replaced AISI 4037 and SAE 1018 case hardened. The MIM part succeeded because of its superior strength compared to the two-piece assembly. The core properties of the materials are 415 MPa (60 ksi) tensile strength and 15% elongation at 60 HRB.
On all outside corners of the forging to aid in material flow to define features. Shape of the forging should be such that, when placed in the die, the lateral forces will be balanced. Shapes that are symmetrical along a vertical plane, such as connecting rods and shapes that are axisymmetric (or nearly so), are preferred. Zero draft is possible on surfaces formed by the die and core rod, but not by the upper punch. Re-entrant angles (undercuts) cannot be forged. Axial tolerances--in the direction of forging--are driven by variations in the mass of metal in the preform.
Johnson, Industrial Heating Powder Metallurgy Supplement, June 1996, p 4 5. html, 10 Feb 1998, Metal Powder Industries Federation 6. Y. Morioka, Recent Trends in Powder Metallurgy Industry and Technology, J. Jpn. Soc. , Vol 4 (No. H. "Sam" Froes, Institute for Materials and Advanced Processes (IMAP), University of Idaho, and John Hebeisen, Bodycote IMT, Inc. Net Shape Capability A major advantage of the P/M approach is the net-shape capability, particularly for high-strength materials. This has led to continuing developments in P/M technologies for parts production.